Latest Revision: 02.02.2005Document Ref.: 1010.D.01.00136_8Product Code: CP72SR5D3, D5, A5SLIDING GATEAUTOMATIONINSTALLATIONMANUAL
- Ensure motor does not protrude into drive-way install baseplate with centre line 250mm off pillar centre. - Fasten concrete anchors (44) to the bas
PROVISION FOR CABLES- Ensure cables are fitted through base plate before concreting in place.- Remove knock-outs from gearbox to al
GEARBOX MOUNTING DOWN DETAILS- Leave at least 7mm clearance between the lower gearbox nuts and the baseplate to allow for later adjustment.- Ge
MOUNTING RACK- Attach steel rack to gate using 25x25x2mm angle brackets . Distance between centerline of rack and edge of gate should be 20mm (
MOUNTING RACK CONTINUED200 - 300mmLEVEL200mm58605912- A simple way of ensuring correct pitch spacing when joining steel rack is to clamp a small offc
INSTALLING CHAIN DRIVE SYSTEMS- Weld rear anchor plate onto gate such that centre line of tensioner pin is in line with top of the shaft
SETTING MECHANICAL CLUTCH (A5 ONLY)- Isolate MAINS POWER.- Remove fan from motor to expose the motor shaft (where applicable). Ensure fan has stopped
15- With the gate in the CLOSED position, mount the origin marker (66) a minimum 500mm from the origin sensor (68). (See isometric view (A) o
POWER WIRING (SEE PAGE 15 FOR SIGNAL WIRING)16- 220V AC MOTOR WITH STARTING CAPACITOR - 220V AC, 1Ø, MAINS SUPPLY FOR CP84E / CP83E USING REMOVABLE C
SIGNAL WIRING (CP80 AND CP81)COMCOMNEGNEGNEG2223242526272829N/CN/O12V12V12V17- RADIO RECEIVER (OR OTHER TRIGGER e.g. INTERCOM)- INFRA RED BEAM TRANSMI
RECOMMENDED LIGHTNING PROTECTION18- For optimum lightning protection ensure earth cable from charger/PSU unit is adequately earthed.- Use rin
COMMISSIONING BLOCK DIAGRAM19- Check correct motor direction (pg. 20)- Select programme mode (pg. 21)- Setting of gate limits (pg. 22-27) NOTE: D3/D
SETTING MOTOR DIRECTION20ENSURE THAT MOTOR WIRE COLOURS ARE AS PER TABLE ABOVECP80GATE CLOSES: -a ab b cTOWARDS LEFT (ABOVE)BLACKBLACKBLUE BLUEBLUE BL
SELECTING PROGRAMME MODE21STEP 1 - Remove power from control card: - for A5 remove electronics power only - fo
SETTING GATE LIMITS22- Rotate manual release thumbwheel fully clockwise, or until clutch is fully dis-engaged and gate can be moved by hand.D3
SETTING GATE LIMITS (continued)23D3/D5 ONLY (PAGE 23, 24, 25)- Press the TEST pushbutton while monitoring LED L1.- When L1 flashes once, release TEST
241234561- Gate starts at “crawl” speed to open gate.NB. If gate closes, remove power and reverse motor wires (see page 20)2- Gate hits “ope
25TURBO MODE: If desired the set up time can be shortened by manuallyoverriding the automatic “crawl”speed in steps 1, 2, 3 shown on page 24.This is d
26- Start with gate fully closed.- Push gate open (origin marker must have moved well past origin switch).- Push gate closed again.STEP 2 - ENSURE P
27CP81control cardL1L2STATUSTESTSETCP81control cardL174L2STATUSTESTSETEXIT GATE LIMITS ROUTINE (A5 ONLY)If the gate limits described on page 26 are su
MAJOR COMPONENTS (TYPICAL D5 SHOWN)- COVER- CONTROLLER (CP80 FOR D3/D5; CP81 FOR A5)- MOTOR (12V DC FOR D3/D5; 220V AC FOR A5)- BATTERY (12V DC, 7A/H-
28TABLE 2AUTO CLOSEPOSITIVECLOSE MODEMODEPREFLASHING* FACTORY DEFAULTS HIGHLIGHTEDCOLLISIONSENSITIVITYONON211111333222224447109MAINMENUSUB DIVISIONOF
29TIMER and COUNTER SETTINGVarious timers and counters can be programmed. The procedure is describedbelow in conjunction with Table 3, page 30.STEP 1
30TABLE 3PEDESTRIAN AUTOCLOSENORMAL AUTOCLOSEAUTOCLOSE OVERRIDEPREFLASH TIMECOURTESY LIGHTCOLLISION COUNTER111 SEC1 SEC1 SEC1 SEC10 SEC1 COUNT361258MA
31PROCEDURE TO PROGRAMME CONTROLLERBACK TO FACTORY SETTINGS1. REMOVE POWER (POWER SUPPLY AND BATTERY IF D3 or D5).2. FIT THE "SET" LINK.3. C
322. GATE DOES NOT RUN BUT THE RELAYS ENERGISE WHEN THE UNIT IS ACTIVATED.2.1 Faulty motor circuit2.1.1 Faulty motor relay / FET2.1.2 Motor fuse blown
CENTURIONTHE AUTOMATIC CHOICE CENTURION SYSTEMS (PTY) LTD HEAD OFFICE:TEL: +27 (0)11 699-2400, FAX: +27 (0)11 704-3412 or 462-6669 148 EPSOM AVENUE, N
D3GATE MASS (kg)RUN (kgF)TABLE 1START (kgF)25 12 300D560 20 500D5 Light Industrial16*16*500A5*LIMITED BY CAPACITY OF PSU22 22 5002
ANTI-LIFT BRACKETS- Guide rollers must ensure that the gate is held vertically.- Fit suitable anti-lift brackets . The gap should be
D5*636414856678110081012141618202224262830Pull ( kgf )Duty Cycle ( % )A5 with FAN5152030258020001004012060Time (hrs)Duty Cycle ( % )A55152030258020100
9810657345† For cable types to be used (e.g. SWA, Cabtyre, Intercom cable etc.) consult your municipal authority for details.* n1 = NUMBER OF CORES RE
6MECHANICAL MOUNTING DETAILSOption 1 - Bolt down onto concrete plinth- Ensure motor does not protrude into drive-way install baseplate with centre li
72 m50mLCM10 NutUse two M12 platednuts as spacers.M10 WasherM10 x 95 expansion studExisting concrete plinth
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